The double-layer roll forming machine is a strong, dependable, stable, and long-lasting piece of machinery that may lower production costs while satisfying customers’ varying needs for various products. Experienced and skilled SKD specialists employ cutting edge production techniques and technology to guarantee the machine’s superior quality. To guarantee consistent and dependable machine operation, this professionalism and technical prowess are essential.

Features

  1. Multiple uses: The double-layer roll forming machine may simultaneously create two distinct metal sheet requirements, such as corrugated panels, wall panels, and roof panels. Because of its adaptability, the machine can better accommodate a range of manufacturing requirements.
    Further increasing its adaptability, the machine may make metal sheets of various sizes, shapes, and thicknesses by modifying the molds or the settings.
  2. More convenient and space-saving: The machine can do more work with the same footprint because to its double-layer design, which conserves important production space.
    The machine is also easier to move, install, and transport because to its small size.
  3. Simple operation and little maintenance costs: The machine’s humanized design and easy-to-use operating interface enable operators to get up and running fast.
    Modern automated control systems minimize the chance of human mistake while guaranteeing the machine’s steady functioning.
    Because the equipment is made with premium parts and materials, there is a lower chance of failure and lower maintenance expenses.
    Further lowering maintenance expenses is the relatively basic and straightforward nature of maintenance and service tasks.
  4. Stable and long-lasting: The machine’s construction incorporates premium parts and state-of-the-art technology to guarantee both of these qualities.
    The machine has undergone extensive testing and quality control throughout the design and production phases to guarantee that it can function steadily in a variety of working settings.The machine can provide clients consistent and long-term production support and has a lengthy service life.

 

Double-layer roll forming machine parameters

  • Suitable for materials with a thickness of 0.35-0.65mm
  • The shaft is made of 45#, the main shaft diameter = φ75mm, precision machining
  • Motor drive, gear chain drive
  • Main motor = 7.5KW, variable frequency speed regulation. Forming speed is about 0-20m/min
  • PLC control system
  • Touch screen brand: Germany Schneider Electric/Taiwan Weilun
  • Inverter brand: Taiwan DELTA/ALPHA, encoder brand: Japan Koyo/Omron
  • Combination: PLC, inverter, touch screen, encoder, etc.
  • Fixed length tolerance ≤±1 mm
  • Control voltage 24V
  • English user manual

 

Double-layer Roll Forming Machine Detailed Description

1) Double-layer Roofing Machine with Pre-cutter

The machine is equipped with an advanced pre-cutter system, which can ensure that the metal sheet is accurately cut to the required length before forming. The design of the pre-cutter takes into account the fluidity of the material and the accuracy after forming, ensuring the quality and consistency of the final product.

Double Layer Roll Forming Machine

2) Double-layer Roofing Panel Machine Roller

The roller is the core component of the double-layer roll forming machine, which directly affects the forming quality and the stability of the machine. The roller of this machine is made of high-quality bearing steel GCr15, and is processed by precise CNC lathe and heat treatment process to ensure the strength and wear resistance of the roller. The surface of the roller is hard chrome plated to improve the surface hardness and wear resistance, further extending the service life of the roller. The design of the feed guide enables the material to enter the roller smoothly, ensuring the smooth progress of the forming process. The fuselage frame is welded with 300# H-shaped steel, with a sturdy structure that can withstand high loads and long-term operation.

Double Layer Roll Forming Machine

3) Double-layer roof panel machine rear cutter

The rear cutter is made of high-quality mold steel Cr12 and undergoes a heat treatment process to ensure the hardness and sharpness of the blade. The rear cutter accurately cuts the metal plate after forming to ensure the dimensional accuracy and appearance quality of the product.

Double Layer Roll Forming Machine

4) PLC control system

This machine adopts an advanced PLC control system, which is easy to operate and can achieve automatic control and precise adjustment. The PLC control system can monitor the operating status of the machine in real time and adjust parameters as needed to ensure stable operation and efficient production of the machine.

Double Layer Roll Forming Machine Double Layer Roll Forming Machine

5) Double-layer roof panel machine uncoiler

This machine is equipped with a manual uncoiler, which does not require a power source and manually controls the contraction and stop of the inner hole of the steel coil. The maximum feed width can reach 1250mm, and the inner diameter range of the steel coil is 480mm±30mm. The uncoiler is reasonably designed and can easily handle steel coils of different specifications and thicknesses. In addition, according to customer needs, a 5-ton hydraulic uncoiler can be selected, with two optional configurations with or without a car to meet the production needs of higher output.

Double Layer Roll Forming Machine Double Layer Roll Forming Machine Double Layer Roll Forming Machine

 

 

After-sales Service

  1. The warranty period of the double roof panel machine is one year after the customer receives the machine. Within one year, we will express the replacement parts to the customer free of charge.
  2. We provide technical support for the entire service life of the machine.
  3. We can send technicians to the customer’s factory to install and train workers at an additional cost.